TPM Reloaded: Total Productive Maintenance Review

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TPM Reloaded: Total Productive Maintenance ReviewIf you think that you know about TPM, then think again. In this searching examination of the state of TPM practice as it stands today, Joel Levitt shows how and why modern practice varies from the original intent. In what might be a slap in the face to some practitioners and consultants, Levitt tells it how he sees it - and then backs it up with evidence.
However, what I really like about this book is that Levitt does not stop at pointing out the problems, he goes on to provide solutions. Using examples that stretch from the humble coffee machine in every café through to the Space Shuttle (and most things in between) Levitt explains what to do to design and implement TPM in the modern workplace. Importantly, this includes examining the application of TPM in different phases of the machine lifecycle.
Key topics include:
*The relationship between `Lean' and TPM
*A day in the life of a TPM shop
*Selling TPM to different stakeholders
*Achieving Autonomous Maintenance
*Overall Equipment Effectiveness (OEE) and different OEE models
*The application of RCA in TPM
*Addressing the `past sins' that both haunt us and create inertia for TPM initiatives
*Conducting `walk through' audits
*The implications for your CMMS and your MRP II interface
With sections that focus on `getting down to the nitty-gritty' and conducting `One Point Lessons' this book provides a comprehensive guide to implementation, training and achieving lasting success.
This well researched book includes references to, and quotes from, many leading thinkers in TPM, including leading Japanese executives and other international practitioners from many fields. The book also includes comprehensive references to further online resources, videos and articles.
In the introduction, Levitt reminds us that we need to `use all the capabilities of our people' and this book is set to be a key asset for anyone charged with taking their team on the TPM journey.
Phillip Slater
Operations Management Specialist, Consultant, and Author.
Author of Smart Inventory Solutions: Improving the Management of Engineering Materials and Spare Parts and A New Strategy for Continuous Improvement: 10 Steps to Lower Costs and Operational Excellence.
TPM Reloaded: Total Productive Maintenance OverviewThis is a challenging, innovative, and timely new look at implementing Total Productive Maintenance (TPM) by one of the field's leading trainers and authors. The book takes into account the economic upheavals of recent years and demonstrates that TPM is less about moving maintenance tasks to operations than moving accountability for aggregate output of the plant to operators. The author goes on to show that effective TPM - TPM reloaded -- requires a radical difference in management's view of the worker and even tougher, a radical change in the way workers view their own role.

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